Innovative Climate Control Transforms Former Coach-Building Workshop into Vibrant Community Hub
Converted industrial workshop/community facility

Installation Introduction
What was once a renowned coach building and vehicle bodywork workshop in Solihull has been transformed by the Renewal church into a vibrant community space. An innovative indoor climate control solution from Butco, featuring the Unico System, has played a crucial role in making Renewal’s vision a reality. Today, the new Foundation Building is a bustling venue for church community events, live performances, sporting activities, collaborative working and socialising.
Renewal has grown from a small congregational church founded in 1972 into a thriving community welcoming more than 700 people to each of its Sunday services. When its Lode Lane premises were first acquired in the early 1990s, Renewal also purchased the neighbouring redundant bus workshop once operated by Wilsdon & Co, who during the 1980s were a leading British coach bodybuilder. Then, for more than a decade, the building served as little more than as a storage facility for the church during which time essential repairs to the roof were undertaken.
Senior Pastor Jonny Lee, however, had always seen far greater potential for the building. His vision was to make the most of the opportunity that the space offered and create a facility that could be used by all church members and those from the surrounding community, especially young people, to develop their lives and creativity – regardless of age, background, race or interests. The majority of the funding was down to the generosity of the church congregation, with the church also borrowing from the bank which it continues to pay off.
The vision finally became reality and after much work the Foundation Building project was over 90% completed by Spring 2026. Creating such a flexible, year-round facility from a former industrial workshop that was never conceived as a modern community venue, required more than architectural imagination and structural work. For Renewal’s leadership team, retaining the distinctive character of the building with its exposed steel and pipework, high ceilings and historic ambience was a prerequisite. It was also essential to make the most of the flexibility that the space could provide. This demanded an imaginative and unconventional approach to the heating and cooling system – one that could deliver comfort across a building which would have many uses.
Indeed, today the Foundation Building now comprises a reception and communal area, an adaptable break-out area for co-working/ socialising, meetings and conferences as well as a performance venue with tiered retractable seating. There is also a multi-purpose sports hall with changing facilities, an upstairs office with kitchenette with future plans including a dedicated podcast and recording studio. These facilities provide the opportunity to work with local schools in the Solihull area in both sporting activities and podcast recording.
For Andrew Shand, Renewal’s Operations and Generations Manager, whose responsibilities included the planning, architecture and building services for the Foundation Building, an imaginative approach to cooling and heating was needed. An original proposal that focused on conventional air conditioning units and a blanket approach had been rejected as it was over budget, did not offer any facility to customise comfort within individual spaces and did not harmonise with the building’s interior.
On-going collaboration between the church and Sutton Coldfield based HVAC specialist Butco resulted in the design and delivery of a unique Unico Small Duct High Velocity (SDHV) heating and air conditioning solution for the key reception and communal area, the performance venue and break-out section. Butco’s expertise in SDHV technology was key to the project and as a Unico Specialist Installation Partner, the company saw the project as representing an opportunity to demonstrate the value of specialist HVAC design. The versatile all-in-one Unico System could provide Renewal not only cooling in the summer, but also heating in the winter.
James Tough, the company’s Business Director, says: “The original air conditioning proposal received by Renewal didn’t reflect the building’s intended purpose or the church’s aspirations. Experience and creativity means that we’re often able to recommend a far more energy efficient and cost-effective alternative HVAC strategy, rather than a one-size-fits-all system. Our solution is designed around looking at a building’s varying uses and this project is a great example of what’s possible when Unico System technology is tailored precisely to the client’s needs.”
Strategy
Designed in conjunction with Bell Plumbing Supplies, Unico’s principal UK Partner, the installation includes three separate ducted systems for the three areas. There are four compact vertical Unico Green Series Air Handling Units which are discreetly housed within ground-floor cupboards. Each unit features a ECM variable speed motor that automatically adjusts its speed to match the precise airflow demand of the space that it is serving. They are optimised to work seamlessly with four Daikin Altherma Sky Air Alpha commercial split heat pumps as the renewable energy source.
Cooled or heated air is then distributed from the Air Handling Units through specially designed 300mm circular Unico ducting which has been pre-insulated to minimise operational noise and promote energy efficiency. The ducting is on full display and laser cut linear air outlets provide a clean, contemporary look. The exposed black finish complements the building’s exposed steelwork and industrial heritage whilst delivering the required cooling or heating performance.
The project demanded considerable building services engineering expertise. Butco had to overcome the practical constraints resulting from the conversion of an industrial workshop into a modern, multi-purpose community facility. Structural limitations meant that roof members were restricted to carrying just 25kg per metre of ducting, creating significant challenges for conventional HVAC installation methods. Butco changed the original ductwork proposal and a bespoke suspension solution for the Unico System ducting was developed that maximised the available space and respected the structural requirements. A Mechanical Ventilation with Heat Recovery (MVHR) unit was incorporated into one of the air handlers to bring the additional energy saving benefits of heat recovery.
Unico Green Series Air Handling Unit

Ducting on full display

Results
The Foundation Building now benefits from independent temperature control areas, corresponding to the building’s fire zones. This allows the climate within each area to respond to its particular use. In the live performance venue, different occupancy levels can demand varying levels of heating or cooling. In the collaborative break-out working spaces activities can change throughout the day and consistent, quiet comfort can be achieved thanks to the <30 dB operational noise level of the Unico System. SDHV high-velocity aspiration technology provides near instant temperature adjustment and a fast response time when heating and cooling, distributing conditioned air evenly through the space without cold or hot spots.
Andrew Shand says: “ I have a lot of experience with HVAC systems, but the proposal from Butco offered us something very different in terms of performance, control, cost-effectiveness, design and aesthetics. James listened carefully to our opinions and was realistic and honest in his recommendations. The result is a system that responds to the way we actually use the building and it is not just a standard HVAC installation. Butco’s work has been excellent and they delivered a complete M&E package. One of the most striking aspects is that the Unico System has become part of the building’s aesthetic rather than something to be hidden. It really works.”
For Renewal, the Foundation Building represents far more than a refurbished bus workshop. It is the physical expression of nearly three decades of vision, generosity and community spirit. Over the early weeks of summer 2026, the building has had a “soft start” to its life with group meetings and small events a couple of days a week. The value of the investment has already become apparent during the exceptionally warm summer of 2026, when maintaining a comfortable indoor environment has become important for community venues. Later this year there will be a full launch with grand opening celebrations. In the meantime, anyone interested in finding out more about the Foundation Building and booking its facilities can visit https://renewal.church/solihull/
As the year progresses, the versatility of the Unico System will mean it can be switched to heating mode to provide warmth over the autumn and winter months. With plans to lease the building for outside events, the investment in Unico will also be a major selling point. It is a powerful real-world example of how Small Duct High Velocity technology can transform the possibilities for heating and cooling, creating an indoor climate solution that is as carefully considered as the building itself, its character and the space that has been created.






























